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Employability Skills - 1st Year
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Plastic Processing Operator - (Set - 1)
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Plastic Processing Operator - (Set - 2)
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Plastic Processing Operator - (Set - 3)
| S.No. | Week No. / Chapter | Topics | Videos Link |
|---|---|---|---|
| 1 | 1 Week / LEARNING OUTCOME | Departmental training schemes (CTS/ATS). | https://youtu.be/07dPb68A0UQ |
| 2 | 1 Week / LEARNING OUTCOME | Importance of safety & rules | https://youtu.be/qMP9vSY7Fd0 |
| 3 | 1 Week / LEARNING OUTCOME | Introduction about occupational health hazards followed in plastic industries | https://youtu.be/Ww2UM19Szfs |
| 4 | 2 to 3 Week / Check and perform measuring, marking,Hack sawing, filling by using various measuring, marking,cutting and finishing tools. | Linear measuring Tools (Steel Rule ) | https://youtu.be/cBcsA_3VV60 |
| 5 | 2 to 3 Week / Check and perform measuring, marking,Hack sawing, filling by using various measuring, marking,cutting and finishing tools. | Punching Tools | https://youtu.be/nNToptuOIG0 |
| 6 | 2 to 3 Week / Check and perform measuring, marking,Hack sawing, filling by using various measuring, marking,cutting and finishing tools. | Sawing Tools | https://youtu.be/_r7Hq8X8waQ |
| 7 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Drilling machine and its types | https://youtu.be/jce8y8Dy7W4 |
| 8 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Types of drill | https://youtu.be/jce8y8Dy7W4 |
| 9 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Operation Done of Drilling Machines | https://youtu.be/jYGNSIuAcTk |
| 10 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Tool’s used in internal threading Tap&Tap wrench | https://youtu.be/FCxA-XbkvzQ |
| 11 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Tools used in external threading Die& Diestock | https://youtu.be/BZtueocxFMc |
| 12 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Introduction to precision measuring instruments | https://youtu.be/rddQmcNk1w4 |
| 13 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Micrometer | https://youtu.be/imEqHCW5-o |
| 14 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Height gauge | https://youtu.be/rNi7moCtJ8o |
| 15 | 4 to 5 Week / Check and perform drilling, tapping, dieing by using different related tools | Bevel protector | https://youtu.be/UE9e7r1T9AA |
| 16 | 6 Week / Test and perform basic Electrical earthings with the accessories fitting on board | Definition of electrical Quantities an its units | http://youtu.be/to-RFIWK290 |
| 17 | 6 Week / Test and perform basic Electrical earthings with the accessories fitting on board | Ohms Law | http://youtu.be/Ccr8B0SUBIs |
| 18 | 6 Week / Test and perform basic Electrical earthings with the accessories fitting on board | Types of circuits and its connection | http://youtu.be/D6NB5FaKYwM |
| 19 | 6 Week / Test and perform basic Electrical earthings with the accessories fitting on board | Types of Earthing | http://youtu.be/4bkpb8Gb1m4 |
| 20 | 6 Week / Test and perform basic Electrical earthings with the accessories fitting on board | Electric Symbos | http://youtu.be/URZNOi17kjY |
| 21 | 7 to 8 Week / Identify different Plastic materials and test the properties of material by using various test apparatus | Introduction of plastic Group of plastic | https://youtu.be/jmtw-OdHEwI |
| 22 | 7 to 8 Week / Identify different Plastic materials and test the properties of material by using various test apparatus | Identification of plastic. | http://youtu.be/K3TL5k243YU |
| 23 | 7 to 8 Week / Identify different Plastic materials and test the properties of material by using various test apparatus | Commodity, Engineering,Speciality | http://youtu.be/9f32TZ0F1ZQ |
| 24 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | classification of injection moulding machine | https://youtu.be/IE2njX3jKdk |
| 25 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Hand Injection Moulding machine parts and function | https://youtu.be/Sfob_IdqL50 |
| 26 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Injection moulding cycle | https://youtu.be/zxf26cPxP8w |
| 27 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Faults,cause and its remedies in hand injection molding process basic knowledge of mould | https://youtu.be/6L4-ZUV8Zh4 |
| 28 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Core | https://youtu.be/4T1-T_I_48E |
| 29 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Cavity | https://youtu.be/4T1-T_I_48E |
| 30 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Cooling channel | https://youtu.be/4T1-T_I_48E |
| 31 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Ejection System | https://youtu.be/4T1-T_I_48E |
| 32 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Runner | https://youtu.be/4T1-T_I_48E |
| 33 | 9 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Gate | https://youtu.be/4T1-T_I_48E |
| 34 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Screw type injection moulding machine | https://youtu.be/788v6464qjo |
| 35 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Plunger type injection moulding machine | https://youtu.be/bLL5GPYh7OA |
| 36 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Co injection | https://youtu.be/w9yH-0cx-f4 |
| 37 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Different type of clamping system | https://youtu.be/egWBqxA6wjA |
| 38 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Auto injection Moulding machine mould its parts and functions | https://youtu.be/b1U9W4iNDiQ |
| 39 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Two plate & three plate mould.hot runner mould | https://youtu.be/IGFCYmSYU5Y |
| 40 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Processing defects causes and Remedies (product) | https://youtu.be/t0XC7km7ZsM |
| 41 | 10 to 11 Week / Identify ,set and produce good quality of injection moulding items and check the defects | Trouble shooting of injection moulding machine | https://youtu.be/uWBObqn6eJI |
| 42 | 12 to 13 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Advantage of microprocessor control and PLC | http://youtu.be/4QuNU2qf2NI |
| 43 | 12 to 13 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Electrical injection moulding machines | http://youtu.be/v1mnBu2OUvk |
| 44 | 12 to 13 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Basic principles and feature of thermo set injection moulding process | http://youtu.be/ekd52vmwUkA |
| 45 | 12 to 13 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Comparison between conventional injection moudling machine and PLC & Micrprocessor control injection moulding machine | http://youtu.be/ekd52vmwUkA |
| 46 | 14 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Importance of preventive maintenance | https://youtu.be/qE-djQuO8LQ |
| 47 | 15 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Introduction about hydraulic system . | http://youtu.be/RSVKzdXf1SU |
| 48 | 15 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Pascals law | http://youtu.be/7N7z3ThMkp8 |
| 49 | 15 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Different Hydarulic component and it function | https://youtu.be/pzUrhc_U3AY |
| 50 | 15 Week / Identify ,set maintain and produce good quality of injection moulding items by using automatic injection moulding machine with moulding machine with the application of Microprocessor control and PLC. | Hydarulic Symbols of component | https://youtu.be/A4O1v9gcP2A |
| 51 | 16-17 Week / Produce good quality of compression moulded items and check the defects by using compression moulding machine | Fault causes and remedies of product | https://youtu.be/YR31Q6nPMPk |
| 52 | 18-19 Week / Produce good quality of compression moulded items and check the defects by using compression moulding machine | Heating system usd for mould | https://youtu.be/sVIyt48fr7g |
| 53 | 18-19 Week / Produce good quality of compression moulded items and check the defects by using compression moulding machine | Different type of compression mould | https://www.engineeringnotes.com/industrial-engineering/plastics/moulds-used-for-compression-moulding-plastics-industrial-engineering/21123 |
| 54 | 18-19 Week / Produce good quality of compression moulded items and check the defects by using compression moulding machine | Faults,cause and its remedies of proecessing . | https://www.bip.co.uk/amp-compression-moulding.htm |
| 55 | 18-19 Week / Produce good quality of compression moulded items and check the defects by using compression moulding machine | Trouble shooting of compression moulding machine | https://www.bip.co.uk/amp-compression-moulding.htm |
| 56 | 18-19 Week / Produce good quality of compression moulded items and check the defects by using compression moulding machine | introduction about transfer mouldiing process | https://youtu.be/wCMUCFXA_Vo |
| 57 | 20-21 Week / Identify and perform different FRP processing techniques. | Intorduction of FRP | https://youtu.be/8SRzafvQFyI |
| 58 | 20-21 Week / Identify and perform different FRP processing techniques. | Advantage of FRP | https://youtu.be/Bg9rk5z_2f4 |
| 59 | 20-21 Week / Identify and perform different FRP processing techniques. | Materials used in FRP | https://youtu.be/Bg9rk5z_2f4 |
| 60 | 20-21 Week / Identify and perform different FRP processing techniques. | Spray Up Process | https://youtu.be/kH3N8SehHqM |
| 61 | 20-21 Week / Identify and perform different FRP processing techniques. | Vaccum Bag. | https://youtu.be/hwXIvVPE1i8 |
| 62 | 20-21 Week / Identify and perform different FRP processing techniques. | Pressure Bag. | https://youtu.be/XgFEIQrz2nY |
| 63 | 27-28 Week / Identify and produce good quality of blow moulding items and inspect the finished produt. | Intorduction to blow moulding process. | https://youtu.be/H04DIgWN3kQ |
| 64 | 27-28 Week / Identify and produce good quality of blow moulding items and inspect the finished produt. | List the blow moulding techniques. | https://youtu.be/Oe0z6ZMt0xo |
| 65 | 27-28 Week / Identify and produce good quality of blow moulding items and inspect the finished produt. | Explain parts and functions of hand blow moulding machine . | https://youtu.be/welGkbYFHMw |
| 66 | 27-28 Week / Identify and produce good quality of blow moulding items and inspect the finished produt. | Faults causes and remedies of hand blow moulding. | https://www.yankangmachine.com/blow-molding-products/ |
| 67 | 29 Week / Perform simple pneumatic Circuits. | Introduction about pneumatic system. | https://youtu.be/eteFWRt8qDY |
| 68 | 29 Week / Perform simple pneumatic Circuits. | Pneumatic symbols of component. | https://youtu.be/p8gr_uSLBo0 |
| 69 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Auto Blow moulding machine parts and functions. | https://youtu.be/6gywX6WW7r0 |
| 70 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Cycle of Auto blow moulding process. | https://youtu.be/6gywX6WW7r0 |
| 71 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Different types of blow mould and its nomenclature. | https://youtu.be/t_PgRbu1zIw |
| 72 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Stretch blow Moulding process. | https://youtu.be/QHQPpvezXLA |
| 73 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Other blow moulding process (Extrusion stretch blow moulding (injection stretch blow moulding ,intermittent blow,injection blow. | https://youtu.be/hjorqmWpvho |
| 74 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Faults causes and remedies of blow moulding. | https://www.yankangmachine.com/blow-molding-products/ |
| 75 | 30-32 Week / Identify different parts,set and operate the blown film plant. | Required PPE | https://www.ensingerplastics.com/en-in/shapes/industrial-plastics/ppe |
| 76 | 33-34 Week / Identify different parts, set and operate the blown film plant. | Latest extrusion techniques – (multilayer co-extruder,corrugated pipes.) | https://youtu.be/VDAqufbmsDg |
| 77 | 33-34 Week / Identify different parts, set and operate the blown film plant. | Extrusion machine its description use different parts & function. | http://youtu.be/WaB-dsB1Kfk |
| 78 | 33-34 Week / Identify different parts, set and operate the blown film plant. | Fault, causes Remedies of Blown film | http://youtu.be/uXH_gF3XCbU |
| 79 | 35-36 Week / Operate the pipe plant and produce good quality pipe | PVC compounding and its chemical ingredients | http://www.slideshare.net/mobile/MdAshrafAli4/feasibility-study-on-pvc -pipe-manufacturing-plant |
| 80 | 35-36 Week / Operate the pipe plant and produce good quality pipe | Pipe plant extrusion its units and function | https://youtu.be/zGIurIy3U8s |
| 81 | 35-36 Week / Operate the pipe plant and produce good quality pipe | Fault, causes, Remedies of pipe | http://www.slideshare.net/mobile/Hanyamer4/polymer-extrusion-problems-defects |
| 82 | 37-38 Week / Operate the reprocessing plant and produce reprocessed granules. | Reprocessing of plastic | https://youtu.be/2XgmjxsSYFc |
| 83 | 37-38 Week / Operate the reprocessing plant and produce reprocessed granules. | Scrap grinder parts & function & its specification | https://youtu.be/azksZLHxNJY |
| 84 | 37-38 Week / Operate the reprocessing plant and produce reprocessed granules. | Identification code Number for different plastics and its use | https://youtu.be/-HiLTRYRAHs |
| 85 | 37-38 Week / Operate the reprocessing plant and produce reprocessed granules. | Description about extrusion dies & its parts. | http://www.slideshare.net/mobile/Haiderabbas27/types-of-extrusion-dies-55364630 |
| 86 | 39-40 Week / Operate the reprocessing plant and produce reprocessed granules. | Trouble shooting of extruder | http://youtu.be/eqzR1GHCgx0 |
| 87 | 39-40 Week / Operate the reprocessing plant and produce reprocessed granules. | Preventive maintenance of extruder | http://images.app.goo.gl/21RpijkywTRErg8z8 |
| 88 | 39-40 Week / Operate the reprocessing plant and produce reprocessed granules. | Mono filament process | https://youtu.be/pCQgdBzen6w |
| 89 | 41 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Introduction thermoforming process. | https://youtu.be/0R6Oft8XOQg |
| 90 | 41 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Thermoforming cycle. | https://youtu.be/F-TVFjE3gbM |
| 91 | 41 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Materials for thermoforming. | https://youtu.be/k074QPKTuSo |
| 92 | 41 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Heating Systems. | https://youtu.be/9fpPDUceO40 |
| 93 | 42 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | List of Different thermoforming process. | https://youtu.be/0R6Oft8XOQg |
| 94 | 42 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Straight vaccum Forming | https://youtu.be/HWX_XxS4zY8 |
| 95 | 42 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Drape Forming | https://youtu.be/xNR0Q-D3nH0 |
| 96 | 43-44 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Inline thermoforming process. | https://youtu.be/EsXv4QJE4gc |
| 97 | 43-44 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Comparison thermoforming and injection moulding process. | https://youtu.be/dn51c3_-cAI |
| 98 | 43-44 Week / Install and Operate thermoforming machine and identify cycle of thermoforming Produce good quality of thermoforming product | Importance of preventive maintenance. | https://youtu.be/qE-djQuO8LQ |
| 99 | 45 Week / Produce good quality of rotomoulding product and check the defects. | Advantage and Disadvantage & limitation of rotomoulding. | https://youtu.be/WrjH3CMXqIw |
| 100 | 45 Week / Produce good quality of rotomoulding product and check the defects. | Rotational moulding Equipments. | https://youtu.be/Mu6TO26QyWs |
| 101 | 45 Week / Produce good quality of rotomoulding product and check the defects. | Materials of Rotational moulding. | https://youtu.be/5PXHRrYMiGQ |
| 102 | 46 Week / Identify and Perform predrying process using different materials. | Importance of predrying | https://youtu.be/kzBQXk1i6nY |
| 103 | 46 Week / Identify and Perform predrying process using different materials. | Various predrying equipments. | https://youtu.be/dcpxoe_boqw |
| 104 | 46 Week / Identify and Perform predrying process using different materials. | Predrying temperature and time for various materials . | https://youtu.be/IYYmwPyrqGk |
| 105 | 46 Week / Identify and Perform predrying process using different materials. | Safety observed while operating predrying equipment. | https://youtu.be/hQgkLS7BGcQ |
| 106 | 47 Week / Carry out different machining operations on plastic sheets/blocks. | Buffing & sanding. | https://youtu.be/D61PtCBfRMU |
| 107 | 47 Week / Carry out different machining operations on plastic sheets/blocks. | Methods of machining of plastics. | https://youtu.be/NB58SjGaOaE |
| 108 | 47 Week / Carry out different machining operations on plastic sheets/blocks. | Decoration of plastics. | https://youtu.be/Tqi4VTFa8bk |
| 109 | Other Link | Air cleaner | https://www.youtube.com/watch?v=m0vHuvcpQtM |
| 110 | Other Link | Air compressor, exhauster and turbocharger | https://www.youtube.com/watch?v=JMj3THEK2WE |
| 111 | Other Link | Blown Film Plant | http://youtu.be/cLpLksgyIOU |
| 112 | Other Link | Components of the water cooling system | https://www.youtube.com/watch?v=mj18OBwtlt0 |
| 113 | Other Link | cooling and Lubrication system | https://www.youtube.com/watch?v=YvGD3l8nBjA |
| 114 | Other Link | Description of diesel induction and exhaust system | https://www.youtube.com/watch?v=lWQQZCZf5H8 |
| 115 | Other Link | Engine Lubricating system | https://www.youtube.com/watch?v=vfN3DE5EJnM |
| 116 | Other Link | Intake and exhaust system | https://www.youtube.com/watch?v=LxpSN_kdOYk |
| 117 | Other Link | manifolds and silencer | https://www.youtube.com/watch?v=Owk45FL0vpo |
| 118 | Other Link | mufflers | https://www.youtube.com/watch?v=jCUSUycC5ZQ |
| 119 | Other Link | Oil pump & filter | https://www.youtube.com/watch?v=_HxTIAbrLv8 |
| 120 | Other Link | Three Layer Blown Film Plant (Kabra Extrusion Technik) | http://youtu.be/-kcuRHPwQoY |
| 121 | Other Link | Blow Moulding Machine | https://youtu.be/wuNxb2FZ_tk |
| 122 | Other Link | Compression Moulding Process | https://youtu.be/_dPrdbfq_Tc |
| 123 | Other Link | Hand Operated Blow Moulding Machine | https://youtu.be/welGkbYFHMw |
| 124 | Other Link | Injection Blow Moulding Machine | https://youtu.be/emME1AIT7fI |
| 125 | Other Link | Pipe Co-extrusion Line | https://youtu.be/VDAqufbmsDg |
| 126 | Other Link | Reducing Runaway Resin for Blown Film Extrusion | https://youtu.be/nKCoXamZbpk |
