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Employability Skills - 1st Year
Mechanic Tractor (Set - 1)
Mechanic Tractor (Set - 2)
Mechanic Tractor (Set - 3)
| S.No. | Week No. / Chapter | Topics | Videos Link |
|---|---|---|---|
| 1 | 1 Week | 1.Familiarization with institute, Job opportunities in the automobile sector, Machinery used in Trade | https://youtu.be/UAJLLdMR0l8 |
| 2 | 1 Week | 2. Types of work done by the students in the shop floor | https://youtu.be/9Y0SjYiqgQI |
| 3 | 2 Week | 3. Practical related to Safety and Health, Importance of maintenance and cleanliness of Workshop | https://youtu.be/QI6mOu9OB3k |
| 4 | 2 Week | 4. Interaction with health centre and fire service station to provide demo on First aid and Fire safety, Use of fire extinguishers | https://youtu.be/j1ijz6s1FU0 |
| 5 | 2 Week | 5. Demonstration on safe handling and Periodic testing of lifting equipment, and Safety disposal of used engine oil | https://youtu.be/Wuv2jM1IS2A |
| 6 | 2 Week | 6. Energy saving Tips of ITI electricity usage | https://youtu.be/DVuBXiu4dIE |
| 7 | 3 to 4 Week | 7. Practice using all marking aids, like steel rule with spring calipers, dividers, scriber, punches, Chisel etc | https://youtu.be/lwOfk4_GR30 |
| 8 | 3 to 4 Week | 8. Layout a work piece- for line, circle, arcs and circles. | https://youtu.be/YupzZqLgbho |
| 9 | 3 to 4 Week | 9. Practice to measure a wheelbase of a vehicle with measuring tape. | https://youtu.be/6zczRqvncdY |
| 10 | 3 to 4 Week | 10. Practice to measure valve spring tension using spring tension tester Practice to remove wheel lug nuts with use of an air impact wrench Practice on General workshop tools & power tools. | https://youtu.be/M0ktwq4ICYY |
| 11 | 5,6 to 7 Week | 11. Measuring practice on Cam height, Camshaft Journal dia., crankshaft journal dia., Valve stem dia., piston diameter, and piston pin dia. with outside Micrometers | https://youtu.be/b5QTQpmihOA |
| 12 | 5,6 to 7 Week | 12. Measuring practice on the height of the rotor of an oil pump from the surface of the housing or any other auto component measurement with depth micrometer. | https://youtu.be/UubnxErZNsw |
| 13 | 5,6 to 7 Week | 13. Measuring practice on valve spring free length | https://youtu.be/rGYPMvXH7lA |
| 14 | 5,6 to 7 Week | 14. Measuring practice on cylinder bore, connecting rod bore, inside diameter (ID) of a camshaft bearing with Telescope gauges | https://youtu.be/RvZQpcUK1IU |
| 15 | 5,6 to 7 Week | 15. Measuring practice on cylinder bore for taper and out-of-round with Dial bore gauges. | https://youtu.be/qLzMQtJAljg |
| 16 | 5,6 to 7 Week | 16. Measuring practice to measure wear on crankshaft end play, crankshaft run out, and valve guide with dial indicator. | https://youtu.be/_qnqQVNlW6w |
| 17 | 5,6 to 7 Week | 17. Measuring practice to check the flatness of the cylinder head is warped or twisted with straightedge is used with a feeler gauge. | https://youtu.be/235BvFJw3Hc |
| 18 | 5,6 to 7 Week | 18. Measuring practice to check the end gap of a piston ring, piston-tocylinder wall clearance with feeler gauge | https://youtu.be/OxgWnm8wtSk |
| 19 | 5,6 to 7 Week | 19. Practice to check engine manifold vacuum with vacuum gauge. | https://youtu.be/9tVPSyUoKo4 |
| 20 | 5,6 to 7 Week | 20. Practice to check the air pressure inside the vehicle tires is maintained at the recommended setting | https://youtu.be/IQLMOKo4MBo |
| 21 | 8 Week | 21. Practice on General cleaning, checking and use of nut, bolts, & studs etc | https://youtu.be/kbx1KL8pFug |
| 22 | 8 Week | 22. Removal of stud/bolt from blind hole | https://youtu.be/te2PzGGi_Kg |
| 23 | 9 Week | 23. Practice on cutting tools like Hacksaw, file, chisel, Sharpening of Chisels, center punch, safety precautions while grinding. | https://youtu.be/te2PzGGi_Kg |
| 24 | 10 Week | 25. Practice on Marking and Drilling clear and Blind Holes, Sharpening of Twist Drills Safety precautions to be observed while using a drilling machine | https://youtu.be/c9Z3iiu6z5Y |
| 25 | 11 Week | 26. Practice on Tapping a Clear and Blind Hole, Selection of tape drill Size, use of Lubrication, Use of stud extractor | https://youtu.be/PC4JI-3jeLA |
| 26 | 11 Week | 27. Cutting Threads on a Bolt/ Stud. | https://youtu.be/d_xFRbM57pw |
| 27 | 12 Week | 29. Practice on making Rectangular Tray. | https://youtu.be/xMQOR6Jg3o4 |
| 28 | 12 Week | 30. Pipe bending, fitting nipples unions in pipes. | https://youtu.be/iBi5nibp6mc |
| 29 | 12 Week | 31. Soldering and Brazing of Pipes. | https://youtu.be/0v2SNH_ho08 |
| 30 | 13 Week | 32. Practice in joining wires using soldering Iron, Construction of simple electrical circuits, measuring of current, voltage and resistance using digital multimeter, practice continuity test for fuses, jumper wires, fusible links, circuit breakers. | https://youtu.be/Vh3XGz7hgU4 |
| 31 | 14 Week | 33. Diagnose series, parallel, series-parallel circuits using Ohms law | https://youtu.be/p_1wQWBHZss |
| 32 | 15 Week | 34. Cleaning and topping up of a lead acid battery, | https://youtu.be/tUDw1TYU2u8 |
| 33 | 15 Week | 35. Testing of relay and solenoids and its circuit. | https://youtu.be/M5mg6G8ff1M |
| 34 | 16 Week | 36. Identify and test power and signal connectors for continuity, Identify and test different type of Diodes, NPN & PNP Transistors for its functionality, Construct and test simple logic circuits OR, AND & NOT and Logic gates using switches. | https://youtu.be/CDjxexjfJAY |
| 35 | 17 Week | 37. Practice to make straight beads and Butt, Lap & T joints Manual Metal Arc Welding. | https://youtu.be/uT9dSDwoueM |
| 36 | 18 Week | 38. Setting of Gas welding flames, practice to make a straight beads and joints Oxy- Acetylene welding Film on Heat treatment process. | https://youtu.be/bNhqnT9RXRk |
| 37 | 19 Week | 39. Practice on Liquid penetrant testing method and Magnetic particle testing method. | https://youtu.be/sfjK1GZ2W9A |
| 38 | 20 Week | 40. Identification of Hydraulic and pneumatic components used in vehicle. | https://youtu.be/72aTr47b-Io |
| 39 | 20 Week | 41. Tracing of hydraulic circuit on hydraulic jack, hydraulic power steering, and Brake circuit. | https://youtu.be/mCsv9CksKq8 |
| 40 | 20 Week | 42. Identification of components in Air brake systems. | https://youtu.be/BWDRdZE_kn4 |
| 41 | 21 Week | 43. Identification of different type of Vehicle. | https://youtu.be/c2DCTmno5I0 |
| 42 | 21 Week | 44. Demonstration of vehicle specification data; Identification of vehicle information Number (VIN | https://youtu.be/HETWErO6ERo |
| 43 | 21 Week | 45. Demonstration of Garage, Service station equipments.-Vehicle hoists - Two post and four post hoist, Engine hoists, Jacks, Stands. | https://youtu.be/WdmbFcW-J18 |
| 44 | 27 Week | 47. Identification of different major assemblies of tractor and cleaning of tractors, oil greasing and lubricating all moving parts of tractor. | https://youtu.be/7G61NhT5Yzs |
| 45 | 27 Week | 48. Practice on starting and stopping of tractor engine. | https://youtu.be/O1brO5HthYU |
| 46 | 28 Week | 49. Dismantling of tractor engine as per procedure &Inspection of components for dimension and wear. | https://youtu.be/AbmVMiwouj0 |
| 47 | 29 Week | 50. Remove cylinder head from engine. | https://youtu.be/lSmPVjdfAbM |
| 48 | 29 Week | 51. Overhauling of cylinder head assembly with use of service manual for clearance and other parameters. | https://youtu.be/dR5B5Dh7dt4 |
| 49 | 29 Week | 52. Overhauling of cylinder head assembly with use of service manual for clearance and other parameters. | https://youtu.be/B-XRbfmU8Ko |
| 50 | 30 Week | 53. Cylinder block overhaul. | https://youtu.be/EXyR8jomIEw |
| 51 | 30 Week | 54. Measurement of cylinder liner & crankshaft for ovality and taperness | https://youtu.be/43x03Z88BZE |
| 52 | 30 Week | 55. Overhauling piston and connecting rod assembly with use of service manual for clearance and other parameters. | https://youtu.be/rdhoCffxsNM |
| 53 | 30 Week | 56. Practice on removing oil sump and oil pump - clean the sump. | https://youtu.be/qCwQrXvu6xk |
| 54 | 31 Week | 57. Practice on removing the big end bearing, connecting rod with the piston. | https://youtu.be/Wqjsu2fqxaI |
| 55 | 31 Week | 58. Practice on removing the piston rings, Dismantle the piston and connecting rod. | https://youtu.be/rdhoCffxsNM |
| 56 | 31 Week | 59. Check the side clearance of piston rings in the piston groove & lands for wear. | https://youtu.be/Ag9F_ooC0cQ |
| 57 | 31 Week | 60. Check piston skirt and crown for damage and scuffing, clean oil holes. Measure -the piston ring close gap in the cylinder, clearance between the piston and the liner, clearance between crank pin and the connecting rod big end bearing. | https://youtu.be/mCIwWgi9v-Y |
| 58 | 31 Week | 61. Check connecting rod for bend and twist. | https://youtu.be/cHPjwPJYRq0 |
| 59 | 31 Week | 62. Setting of Connecting rod big end & main bearing. | https://youtu.be/GTXda4I-jVY |
| 60 | 31 Week | 63. Assembling crank shaft, main bearings, connecting rods and piston assembly in the engine, fitting cylinder head. | https://youtu.be/XU_qui7Vkuo |
| 61 | 31 Week | 64. Setting valve timing. | https://youtu.be/3RZpMUcPfHY |
| 62 | 32 Week | 65. Checking cooling system for overheating / under-cooling. | https://youtu.be/xG3JMLm5GbY |
| 63 | 32 Week | 66. Dismantling, cleaning, assembling & testing of water pumps, reverse flushing the system. | https://youtu.be/Aa0rC7DAInw |
| 64 | 32 Week | 67. Checking of thermostat valve, pressure cap. | https://youtu.be/ZWb67zFnzgM |
| 65 | 32 Week | 68. Adjusting the fan belt tension. | https://youtu.be/TmYEL2mmWoc |
| 66 | 33 Week | 69. Identification of lubrication oil flow circuit in an engine. | https://youtu.be/H_OKi6FI-OE |
| 67 | 33 Week | 70. Overhauling oil pump, servicing of oil cooler & centrifugal oil filter. | https://youtu.be/ZuOpWTagxAE |
| 68 | 33 Week | 71. Testing oil pressure. | https://youtu.be/hd4cVJ5lpqo |
| 69 | 34 Week | 72. Servicing of air cleaner (Oil bath) Checking & changing an air filter. | https://youtu.be/elq5eIF9Iss |
| 70 | 34 Week | 73. Dismantling& assembling of turbocharger, check for axial clearance as per service manual. | https://youtu.be/jXIX_T414sQ |
| 71 | 34 Week | 74. Checking of Exhaust Gas Recirculation. | https://youtu.be/KQWrR8MzHjI |
| 72 | 34 Week | 75. Check Exhaust system for rubber mounting for damage, deterioration and out of position; for leakage, loose connection, dent and damage; Practice on Exhaust manifold removal and installation. | https://youtu.be/FPIAKYi7Ukk |
| 73 | 34 Week | 76. Practice on Catalytic converter removal and installation. | https://youtu.be/ZGvDGtfFtJU |
| 74 | 35 to 36 Week | 77. Repair tractor carburetors -adjusting float level and slow speed adjustments - studying the fuel flow circuit in carburetor. | https://youtu.be/ujnq8JlZFNA |
| 75 | 35 to 36 Week | 78. Practice in engine tune up in a vehicle -testing vacuum and compression of engine, adjusting tappets setting ignition timing and adjusting carburetor For slow speeds. | https://youtu.be/UXyONr4lydk |
| 76 | 35 to 36 Week | 89. Tracing of different parts of fuel system. | https://youtu.be/J-s-jjixWXw |
| 77 | 35 to 36 Week | 80. Repairing fuel leaks in pipe line and unions, Servicing and testing of fuel feed pump. Servicing of fuel filters. Servicing of fuel Injection Pump. | https://youtu.be/zGqwdjTs35k |
| 78 | 35 to 36 Week | 81. Servicing of pressure pump of (C.R.D.I.). | https://youtu.be/CpMSC515Vyc |
| 79 | 35 to 36 Week | 82. Regulators and Elect/Electronic injectors | https://youtu.be/teQphWIrZKY |
| 80 | 35 to 36 Week | 83. Setting injection timing. Bleeding fuel lines for Air locks. | https://youtu.be/QGbVWq-Q3rk |
| 81 | 35 to 36 Week | 84. Testing cylinder compression, checking idle speed, Obtaining & interpreting scan tool data. | https://youtu.be/gCtHfkXvJvs |
| 82 | 35 to 36 Week | 85. Fault finding & remedy, care & maintenance. | https://youtu.be/ubTwvzpG_aY |
| 83 | 37 Week | 86. Dismantle clutch assembly. | https://youtu.be/QDHEqBhfzz8 |
| 84 | 37 Week | 87. Inspect the parts of clutch. | https://youtu.be/rWtqy8uBAe4 |
| 85 | 37 Week | 88. Relining of clutch plate & assemble. | https://youtu.be/C5SFIzgL-fc |
| 86 | 37 Week | 89. Coupling the clutch with flywheel & join the engine with gear box. | https://youtu.be/h2VhzUv61b8 |
| 87 | 37 Week | 90. Adjust clutch pedal free play. Dismantle gear box of a tractor & inspect the parts. | https://youtu.be/aa0RG6YgwUc |
| 88 | 37 Week | 91. Assemble the gear box. | https://youtu.be/-h780XJjXBM |
| 89 | 38 Week | 93. Overhauling of differential. | https://youtu.be/HrZyLKhQzWw |
| 90 | 38 Week | 94. Servicing of reduction gear, rear axle wheel hub. | https://youtu.be/aN4e8mjGwxI |
| 91 | 38 Week | 95. Servicing of PTO (Power Take Off). Measure rpm of PTO shaft & speed of belt pulley. | https://youtu.be/fgU3Ydrv398 |
| 92 | 39 Week | 96. Checking, Layout of Mechanical steering system. Checking/ Inspection of Steering linkage and necessary repair. | https://youtu.be/n38xSyR828g |
| 93 | 39 Week | 97. Remove steering wheel. Overhauling of steering gear box of tractor. | https://youtu.be/n38xSyR828g |
| 94 | 39 Week | 98. Remove front axle and spindle hub and steering linkage. | https://youtu.be/n38xSyR828g |
| 95 | 39 Week | 99. Reassembling steering assembly and Test for correct function. | https://youtu.be/b0DKNIQFuzg |
| 96 | 39 Week | 100. Checking, inspect layout of different parts of Hydraulic steering system. | https://youtu.be/UDhwPUPi438 |
| 97 | 39 Week | 101. Practice on visual Inspection of chassis frame for crack, bent and twists. | https://youtu.be/JjAKfi9wnXE |
| 98 | 39 Week | 102. Overhauling and Inspection of shackle, front & rear suspension. | https://youtu.be/m8w8dZihGII |
| 99 | 40 Week | 104. Remove wheels from tractor. | https://youtu.be/Smu9lDi5vac |
| 100 | 40 Week | 105. Dismantle wheel for checking rims, tyres for wear and tubes for leaks. | https://youtu.be/gLCwchn9VCs |
| 101 | 40 Week | 106. Repairing, de-rusting, painting. | https://youtu.be/GkiG3_R5_Q8 |
| 102 | 40 Week | 107. Fitting of tyres and tubes on rim & inflate to correct pressure. | https://youtu.be/fkEJO3IphRY |
| 103 | 40 Week | 108. Balancing of Tractor wheels. Practice of tyre rotation. Fitting wheels on tractors. Tightening of wheel in correct sequence. | https://youtu.be/XhmgYSHgs94 |
| 104 | 40 Week | 109. Checking & adjusting tire pressure by use of air or by Nitrogen. | https://youtu.be/Xp_NgIaLpeo |
| 105 | 41 to 42 Week | 110. Overhauling brakes including cleaning and inspection of all components, relining shoes, setting and actuating shoe clearance. | https://youtu.be/zDwvlRgfOgo |
| 106 | 41 to 42 Week | 111. Inspection spring of both shoe and lever. | https://youtu.be/vjcgKCQXdPc |
| 107 | 41 to 42 Week | 112. Inspecting and setting parking brakes. | https://youtu.be/SCSDcBtPpaw |
| 108 | 41 to 42 Week | 113. Inspecting and setting hydraulic main brake including replacement of washer and oil seals. | https://youtu.be/EHxw6VpLamM |
| 109 | 41 to 42 Week | 114. Overhauling serve mechanism (as applicable) inspecting piston and valves. | https://youtu.be/Din8ZiC5MHU |
| 110 | 41 to 42 Week | 115. Bleeding and adjustment of brakes. | https://youtu.be/kEv4-vK0E9c |
| 111 | 41 to 42 Week | 116. Fault tracing and remedy. | https://youtu.be/_yOIM9cuIZw |
| 112 | 41 to 42 Week | 117. Skimming of brake drum and disc plate. | https://youtu.be/c2F1ytO9wTo |
| 113 | 41 to 42 Week | 118. Overhauling power tiller transmission system includes main clutches, steering clutch/brakes mechanism-gear box and wheel hub testing for field operation without implements and with implements. | https://youtu.be/TQEBbuNvfaY |
| 114 | 41 to 42 Week | 119. Driving practice with trolley/trailer. | https://youtu.be/bBCJ09HlTxc |
| 115 | 41 to 42 Week | 120. Checking implements such as ploughs, harrows, cultivators, seed drills, tractor trailer, & P.T.O. units etc. for serviceability before use. | https://youtu.be/tW-zXbYD_Zo |
| 116 | 41 to 42 Week | 121. Lubricate them as required. Hitching practice (single & three point). | https://youtu.be/Cri30rkRsps |
| 117 | 41 to 42 Week | 122. Exercise in driving a tractor with different implements. | https://youtu.be/j1s250d2fz0 |
| 118 | 41 to 42 Week | 123. Adjusting agriculture implements for correct functioning during field operation. | https://youtu.be/-GoAZZO9Pqk |
| 119 | 41 to 42 Week | 124. Practice on removing alternator from vehicle dismantling, cleaning checking for defects, assembling and testing for motoring action of alternator & fitting to vehicles. | https://youtu.be/3sXUM7Lo7lw |
| 120 | 41 to 42 Week | 125. Practice on removing starter motor vehicle and overhauling the starter motor, testing of starter motor. | https://youtu.be/XHvK6jfKFTA |
| 121 | 41 to 42 Week | 126. Servicing storage batteries, tracing lighting circuit fault rectification. | https://youtu.be/PQ6qz9Tsp1E |
